Follow These Steps |
1. Construct a preliminary drive layout, as shown on page 11,
and identify the power transmitted, the diameter, rotational
direction and speed of the driving shaft, and the speed of the
fastest shaft in the layout.
2. Select a preliminary number of teeth for the sprocket on the
fastest shaft ( Z1).; choose the smallest number of teeth that will
accept the diameter of the driving shaft (see table on page 9).
If the driving shaft is not the fastest shaft, compute the number
of teeth in the driving sprocket(Zd) as follows:
3. Choose a service factor from table yy
4. Compute the design horsepower(Wd) by multiplying the
power to be transmitted(W) by the service factor.
5. Compute the required chain width(Cw). using one of the following
equations. Initially assume 1/2” pitch Rampower is used. |
For Rampower Duplex . . . . . . . . . |
 |
For SC Duplex . . . . . . . . . . . . . . . . . |
 |
For Ramflex . . . . . . . . . . . . . . . . . . . |
|
|
For V < 400 ft / min |
 |
For V > 400 ft / min |
 |
|
Cw= required width (inches), Wd= design power (hp),
p= pitch (inches),
V= chain speed (ft / min) |
|
6. Check the chain ordering charts (pages 5-7) to see if there is a
chain width equal or larger than the required width calculated in
step 5. If there is a suitable width available then goes to step 7. If
the required width is much smaller than the smallest available
width then go back to step 5 and re-compute using ½" pitch SC
duplex. If the required width is wider than any available width
then go back to step 5 and re-compute using ½" pitch Ramflex.
7. Based on the desired speed of each shaft, compute the number
of teeth for all remaining sprockets, making sure that each
sprocket will accept the shaft diameter.
8. Construct a final drive layout using the actual pitch diameter
for each sprocket.
Referring to the layout, verify that the chain wraps each sprocket
by at least 120 degrees and then compute chain length. These
calculations are most easily performed with a CAD program, but
can also be completed using geometry and trigonometry.
9. Based on the chain speed, select a method for
lubricating the drive.
Forced feed lubrication will provide optimum results and is
recommended whenever chain speeds exceed 2500 ft/min. Drip
or bath type lubrication may be acceptable at lower speeds.
Additional information on lubrication is given in the section
describing lubrication. Also, if the drive will not operate inside a
housing, a chain enclosure is recommended. |
